Kona Hats

Kona, heat-stamped on full-grain leather and made to order. KOA — the Big Island's Kona coast. Wear where you're from.

About Kona Hats

Kona runs down the dry, sunny west side of Hawaii's Big Island — coffee farms on the volcanic slopes, the old fishing town at Kailua, and some of the calmest water in the islands. KOA is its airport code, the letters you watch for on the way back to the coast.

We heat-stamp KOA deep into a full-grain leather patch, pressed in rather than lasered onto the surface. It's a Kona hat and a Big Island hat both — made to order, stamped by hand, and it ages the way good leather does, darkening and softening the longer you wear it.

Want your own logo or design? Design your custom leather patch hats here →

Common questions about our leather patch hats

FAQ

Where are your hats made?

Every hat is handcrafted to order in small batches. We source premium hat blanks and full-grain leather, then handle the design, cutting, heat-stamping, and assembly ourselves. Small batches, high standards.

Why heat-stamped and not laser-engraved?

We use heated brass dies to press our designs into full-grain leather, creating a deep, detailed impression with natural texture. Unlike laser engraving—which burns the surface and can look flat or scorched—heat-stamping produces a rich, premium look that won't fade or wear away over time. It's the same technique used by traditional leather craftsmen, and it's why our patches stand out.

What type of leather do you use for your leather patches?

We use full-grain leather—the highest quality leather available. Full-grain means the hide's natural surface hasn't been sanded or buffed, so it's stronger, more durable, and develops a natural patina over time. It's the same leather used in premium wallets and belts, and it's why our patches look better the longer you wear them.

What does your lifetime craftsmanship guarantee cover?

We stand behind the quality of our work. If your leather patch peels, cracks, or separates from the hat due to a craftsmanship defect, we'll replace it—no time limit. This doesn't cover normal wear and tear, but it does mean you can trust that your hats are built to last.