10 shapes · shown to scale
Patch Shape Guide
Pick the shape that best frames your logo. Every one is genuine full-grain leather, heat-stamped with your design. Dimensions shown are the finished patch size.
Which should I pick?
Wide or long logos sit best on the ovals and rectangles. Badge, crest, or emblem-style logos suit the circle, shield, or hexagons. Simple wordmarks work on almost any shape — and Circle is our most popular all-rounder.
Full-grain leather · S.B. Foot tannery
Leather Color Guide
Every patch is cut from genuine full-grain leather tanned by S.B. Foot — one of America's oldest tanneries — then heat-stamped with your design. We offer four colors; how much your design "pops" depends on the one you pick (see each swatch below).
Leather patina
Because it's real leather, slight variation from piece to piece is natural — part of the charm. It also deepens into a richer patina over time, so your patch becomes more uniquely yours the more the hat is worn.
Uploading your logo
Design File Requirements
For the sharpest stamp, upload a file that meets these specs. Don’t have one ready? Upload anything — our team preps it and sends a free proof before production.
For best results
- Format: PNG or JPG (transparent-background PNG works best)
- Size: at least 1250×1250 px (about 5×5″)
- Resolution: 250 DPI or higher
- Color: black & white / single color — the stamp is one tone
Don’t have that? No problem
Upload any image and we’ll clean it up for leather, then email a proof to review before we make anything.
How we place your logo
Logo Sizing Guide
This tells our team how to treat your logo’s size and position on the finished patch. You have three choices:
Designing for leather
Artwork Guidelines
Heat stamping presses a single-tone impression into leather — like a stamp, not a full-color print. Bold and simple always translates best. And if you’re unsure, we’ll make your logo work for you.
✓ Works great
✗ Translates poorly- Bold, high-contrast shapes
- Black & white / one color
- Readable text at a sensible size
- Simple line art & solid fills
- Hairline strokes & fine detail
- Tiny or condensed text
- Gradients, photos, shading
- Detail built from negative space
Also steer clear of art like this
Not sure your logo will work?
You don’t have to figure it out alone. Request a free mockup — send us whatever you’ve got and our design team will adapt it for leather, then send you a proof to approve before anything’s made.
Let us design it for youThe first question
Which option should I choose?
This first question just tells us whether you’re starting fresh or repeating a design. Find your situation below — the wording matches the three choices in the menu.
Choose this if it’s your first order, or you’re creating a brand-new design.
Nothing else to do here — just carry on and design your patch.
Choose this if you’ve ordered this exact design from us before and want it again. Add your previous order number when you check out.
Choose this if you’re putting the same design on a different hat style in this order. It’s a convenient shortcut — mix and match hat styles without re-uploading your logo or repeating any steps.
Custom Leather Patch Flat Brim Hat
Custom Leather Patch Flat Brim Hat
Couldn't load pickup availability
Your logo on a flat-bill hat. Heat-stamped by hand into full-grain leather, then pressed onto a structured flat-brim cap that holds its shape and shows the patch off. Made to order in your choice of colors. 5-hat minimum, no setup fee, lifetime warranty.
The Hat
The Hat
6-panel mesh-back trucker. Structured front, adjustable snapback closure. 65% polyester, 35% cotton. One size fits most (6⅝"–7⅝"). Available in a range of colors.
The Patch
The Patch
Full-grain leather. The highest quality leather available — natural surface intact, never sanded or buffed. Stronger, more durable, develops a natural patina over time.
The Process
The Process
Our leather patches are heat-stamped using brass dies — not laser-engraved. Heat stamping creates a deeper, more detailed impression that won't fade or crack over time. Lifetime warranty on every hat we make.
Stuck? We'll design it for you — or email hello@hatandpatch.com.
What it costs
Drag to see your price. More hats, lower per-hat cost — no quote form, no waiting.
The finished product
Pressed in, not printed on
We heat-stamp your design into full-grain leather with brass dies — a real impression you can feel with your thumb, not ink on the surface or a shallow laser scan. It won't crack, peel, or fade like a printed logo. It wears in with the hat, not off it.
Made after you approve it
Nothing's pre-printed or sitting in a warehouse. Every hat is cut, stamped, and pressed by hand after you sign off on the design — in small batches, so a run of five gets the same care as a run of five hundred.
Heat-stamped, not lasered
Pressed into the leather, not burned on top.
Start at 5 hats
Order 5 or 500. No setup fee either way.
Lifetime warranty
On every hat we make.
Free mockup first
Optional, and often sent to you the same day.
Common questions
What file works best for my logo?
PNG or JPG — a transparent-background PNG works best. Only got a vector file or a low-res logo? Send us what you've got and we'll prep it for leather and send a free mockup.
How long does it take?
2–3 weeks from the day you approve your mockup. Need it sooner? Ask before you order.
Is there a minimum order?
5 hats — any mix of styles and colors. Your price tier is the total hats in the order.
Is there a setup fee?
No setup fee, ever. The price you see is the price you pay.
Prefer we design it for you?
Send us your logo and we'll make a free mockup. Nothing goes into production until you approve it, and revisions are free.
Request a mock-up